Loud Noise when Zprobing Prusa i3

I’m trying to z-probe but when I give a G30 command the Z motors lockup, and make a terrible loud buzzing sound. I then have to hit the kill switch. The Z value also goes to -400 when this happens.

Imported from wikidot

This one is easy : you are trying to probe too fast.

Reduce your probing speeds and it’ll work fine.

Also note you want to read the documentation before asking questions : http://smoothieware.org/troubleshooting#my-stepper-motor-does-not-turn-at-all-and-makes-a-very-high-pitched-sound

Yes, this is not the problem I have set low a very low Z probe speed and there is no change. Additionally the Z axis works fine when homing and moving under normal commands.

Can I see your config ? What command do you send exactly to ask it to probe ?

I use G30 or G29 commands to probe, here is my current config but I have tried many other settings trying to fix this

# Robot module configurations : general handling of movement G-codes and slicing into moves
default_feed_rate                            4000             # Default rate ( mm/minute ) for G1/G2/G3 moves
default_seek_rate                            4000             # Default rate ( mm/minute ) for G0 moves
mm_per_arc_segment                           0.5              # Arcs are cut into segments ( lines ), this is the length for these segments.  Smaller values mean more resolution, higher values mean faster computation
#mm_per_line_segment                          5                # Lines can be cut into segments ( not usefull with cartesian coordinates robots ).

Arm solution configuration : Cartesian robot. Translates mm positions into stepper positions

alpha_steps_per_mm 304 # Steps per mm for alpha stepper
beta_steps_per_mm 311.5 # Steps per mm for beta stepper
gamma_steps_per_mm 8107 # Steps per mm for gamma stepper

Planner module configuration : Look-ahead and acceleration configuration

planner_queue_size 32 # DO NOT CHANGE THIS UNLESS YOU KNOW EXACTLY WHAT YOUR ARE DOING
acceleration 3000 # Acceleration in mm/second/second.
#z_acceleration 500 # Acceleration for Z only moves in mm/s^2, 0 disables it, disabled by default. DO NOT SET ON A DELTA
acceleration_ticks_per_second 1000 # Number of times per second the speed is updated
junction_deviation 0.05 # Similar to the old “max_jerk”, in millimeters, see : /grbl/grbl/blob/master/planner.c#L409
# and /grbl/grbl/wiki/Configuring-Grbl-v0.8 . Lower values mean being more careful, higher values means being faster and have more jerk

Stepper module configuration

microseconds_per_step_pulse 1 # Duration of step pulses to stepper drivers, in microseconds
base_stepping_frequency 100000 # Base frequency for stepping

Stepper module pins ( ports, and pin numbers, appending “!” to the number will invert a pin )

alpha_step_pin 2.1 # Pin for alpha stepper step signal
alpha_dir_pin 0.11 # Pin for alpha stepper direction
alpha_en_pin 0.10 # Pin for alpha enable pin 0.10
alpha_current 1.0 # X stepper motor current
x_axis_max_speed 30000 # mm/min
alpha_max_rate 30000.0 # mm/min actuator max speed

beta_step_pin 2.2 # Pin for beta stepper step signal
beta_dir_pin 0.20! # 0.20 # Pin for beta stepper direction
beta_en_pin 0.19 # Pin for beta enable
beta_current 1.0 # Y stepper motor current
y_axis_max_speed 30000 # mm/min
beta_max_rate 30000.0 # mm/min actuator max speed

gamma_step_pin 2.3 # Pin for gamma stepper step signal
gamma_dir_pin 0.22 # Pin for gamma stepper direction
gamma_en_pin 0.21 # Pin for gamma enable
gamma_current 1.0 # Z stepper motor current
z_axis_max_speed 300 # mm/min
gamma_max_rate 300.0 # mm/min actuator max speed

Serial communications configuration ( baud rate default to 9600 if undefined )

uart0.baud_rate 115200 # Baud rate for the default hardware serial port
second_usb_serial_enable false # This enables a second usb serial port (to have both pronterface and a terminal connected)
#msd_disable false # disable the MSD (USB SDCARD) when set to true

Extruder module configuration

extruder.hotend.enable true # Whether to activate the extruder module at all. All configuration is ignored if false
extruder.hotend.steps_per_mm 183 # Steps per mm for extruder stepper
extruder.hotend.default_feed_rate 600 # Default rate ( mm/minute ) for moves where only the extruder moves
extruder.hotend.acceleration 500 # Acceleration for the stepper motor mm/sec²
extruder.hotend.max_speed 50 # mm/s

extruder.hotend.step_pin 2.0 # Pin for extruder step signal
extruder.hotend.dir_pin 0.5 # Pin for extruder dir signal
extruder.hotend.en_pin 0.4 # Pin for extruder enable signal

extruder offset

extruder.hotend.x_offset 0 # x offset from origin in mm
extruder.hotend.y_offset 0 # y offset from origin in mm
extruder.hotend.z_offset 0 # z offset from origin in mm

firmware retract settings when using G10/G11, these are the defaults if not defined, must be defined for each extruder if not using the defaults

extruder.hotend.retract_length 3 # retract length in mm
extruder.hotend.retract_feedrate 45 # retract feedrate in mm/sec
extruder.hotend.retract_recover_length 0 # additional length for recover
extruder.hotend.retract_recover_feedrate 8 # recover feedrate in mm/sec (should be less than retract feedrate)
extruder.hotend.retract_zlift_length 0 # zlift on retract in mm, 0 disables
extruder.hotend.retract_zlift_feedrate 6000 # zlift feedrate in mm/min (Note mm/min NOT mm/sec)
delta_current 1.0 # Extruder stepper motor current

Second extruder module configuration

extruder.hotend2.enable true # Whether to activate the extruder module at all. All configuration is ignored if false
extruder.hotend2.steps_per_mm 183 # Steps per mm for extruder stepper
extruder.hotend2.default_feed_rate 600 # Default rate ( mm/minute ) for moves where only the extruder moves
extruder.hotend2.acceleration 500 # Acceleration for the stepper motor, as of 0.6, arbitrary ratio
extruder.hotend2.max_speed 50 # mm/s

extruder.hotend2.step_pin 2.8 # Pin for extruder step signal
extruder.hotend2.dir_pin 2.13 # Pin for extruder dir signal
extruder.hotend2.en_pin 4.29 # Pin for extruder enable signal

extruder.hotend2.x_offset 0 # x offset from origin in mm
extruder.hotend2.y_offset 25.0 # y offset from origin in mm
extruder.hotend2.z_offset 0 # z offset from origin in mm
epsilon_current 1.5 # Second extruder stepper motor current

Laser module configuration

laser_module_enable false # Whether to activate the laser module at all. All configuration is ignored if false.
#laser_module_pin 2.7 # this pin will be PWMed to control the laser
#laser_module_max_power 0.8 # this is the maximum duty cycle that will be applied to the laser
#laser_module_tickle_power 0.0 # this duty cycle will be used for travel moves to keep the laser active without actually burning

Hotend temperature control configuration

temperature_control.hotend.enable true # Whether to activate this ( “hotend” ) module at all. All configuration is ignored if false.
temperature_control.hotend.thermistor_pin 0.23 # Pin for the thermistor to read
temperature_control.hotend.heater_pin 2.5 # Pin that controls the heater
temperature_control.hotend.thermistor EPCOS100K # see/temperaturecontrol#toc5
#temperature_control.hotend.beta 4066 # or set the beta value

temperature_control.hotend.set_m_code 104 #
temperature_control.hotend.set_and_wait_m_code 109 #
temperature_control.hotend.designator T #

#temperature_control.hotend.p_factor 13.7 #
#temperature_control.hotend.i_factor 0.097 #
#temperature_control.hotend.d_factor 24 #

#temperature_control.hotend.max_pwm 64 # max pwm, 64 is a good value if driving a 12v resistor with 24v.

Hotend2 temperature control configuration

temperature_control.hotend2.enable true # Whether to activate this ( “hotend” ) module at all. All configuration is ignored if false.

temperature_control.hotend2.thermistor_pin 0.25 # Pin for the thermistor to read
temperature_control.hotend2.heater_pin 2.4 # Pin that controls the heater
temperature_control.hotend2.thermistor EPCOS100K # see /temperaturecontrol#toc5
##temperature_control.hotend2.beta 4066 # or set the beta value
temperature_control.hotend2.set_m_code 104 #
temperature_control.hotend2.set_and_wait_m_code 109 #
temperature_control.hotend2.designator T1 #

#temperature_control.hotend2.p_factor 13.7 # permanently set the PID values after an auto pid
#temperature_control.hotend2.i_factor 0.097 #
#temperature_control.hotend2.d_factor 24 #

#temperature_control.hotend2.max_pwm 64 # max pwm, 64 is a good value if driving a 12v resistor with 24v.

temperature_control.bed.enable true #
temperature_control.bed.thermistor_pin 0.24 #
temperature_control.bed.heater_pin 2.7 #
temperature_control.bed.thermistor EPCOS100K # see /temperaturecontrol#toc5
#temperature_control.bed.beta 4066 # or set the beta value

temperature_control.bed.set_m_code 140 #
temperature_control.bed.set_and_wait_m_code 190 #
temperature_control.bed.designator B #

#temperature_control.bed.max_pwm 64 # max pwm, 64 is a good value if driving a 12v resistor with 24v.

Switch module for fan control

switch.fan.enable false #
switch.fan.input_on_command M106 #
switch.fan.input_off_command M107 #
switch.fan.output_pin 2.4 #

switch.misc.enable false #
switch.misc.input_on_command M42 #
switch.misc.input_off_command M43 #
switch.misc.output_pin 2.4 #

automatically toggle a switch at a specified temperature. Different ones of these may be defined to monitor different temperatures and switch different swithxes

useful to turn on a fan or water pump to cool the hotend

#temperatureswitch.hotend.enable true #
#temperatureswitch.hotend.designator T # first character of the temperature control designator to use as the temperature sensor to monitor
#temperatureswitch.hotend.switch misc # select which switch to use, matches the name of the defined switch
#temperatureswitch.hotend.threshold_temp 60.0 # temperature to turn on (if rising) or off the switch
#temperatureswitch.hotend.heatup_poll 15 # poll heatup at 15 sec intervals
#temperatureswitch.hotend.cooldown_poll 60 # poll cooldown at 60 sec intervals

filament out detector

#filament_detector.enable true #
#filament_detector.encoder_pin 0.26 # must be interrupt enabled pin (0.26, 0.27, 0.28)
#filament_detector.seconds_per_check 2 # may need to be longer
#filament_detector.pulses_per_mm 1 .0 # will need to be tuned
#filament_detector.bulge_pin 0.27 # optional bulge detector switch and/or manual suspend

Switch module for spindle control

#switch.spindle.enable false #

Endstops

endstops_enable true # the endstop module is enabled by default and can be disabled here
#corexy_homing false # set to true if homing on a hbit or corexy
alpha_min_endstop 1.24^ # add a ! to invert if endstop is NO connected to ground
#alpha_max_endstop 1.24^ #
alpha_homing_direction home_to_min # or set to home_to_max and set alpha_max
alpha_min 0 # this gets loaded after homing when home_to_min is set
alpha_max 150 # this gets loaded after homing when home_to_max is set
beta_min_endstop 1.26^ #
#beta_max_endstop 1.26^ #
beta_homing_direction home_to_min #
beta_min 0 #
beta_max 150 #
gamma_min_endstop 1.29!^ #
#gamma_max_endstop 1.29^ #
gamma_homing_direction home_to_min #
gamma_min 0 #
gamma_max 175 #

optional enable limit switches, actions will stop if any enabled limit switch is triggered

#alpha_limit_enable false # set to true to enable X min and max limit switches
#beta_limit_enable false # set to true to enable Y min and max limit switches
#gamma_limit_enable false # set to true to enable Z min and max limit switches

#probe endstop
#probe_pin 1.29 # optional pin for probe

alpha_fast_homing_rate_mm_s 50 # feedrates in mm/second
beta_fast_homing_rate_mm_s 50 # "
gamma_fast_homing_rate_mm_s 4 # "
alpha_slow_homing_rate_mm_s 25 # "
beta_slow_homing_rate_mm_s 25 # "
gamma_slow_homing_rate_mm_s 2 # "

alpha_homing_retract_mm 5 # distance in mm
beta_homing_retract_mm 5 # "
gamma_homing_retract_mm 1 # "

#endstop_debounce_count 100 # uncomment if you get noise on your endstops, default is 100

optional Z probe

zprobe.enable true # false # set to true to enable a zprobe
zprobe.probe_pin 1.29!^ # pin probe is attached to if NC remove the !
zprobe.slow_feedrate 2 # mm/sec probe feed rate
zprobe.debounce_count 100 # set if noisy
zprobe.fast_feedrate 5 # move feedrate mm/sec
zprobe.probe_height 5 # how much above bed to start probe

associated with zprobe the leveling strategy to use

leveling-strategy.three-point-leveling.enable false # a leveling strategy that probes three points to define a plane and keeps the Z parallel to that plane
leveling-strategy.three-point-leveling.point1 100.0,0.0 # the first probe point (x,y) optional may be defined with M557
leveling-strategy.three-point-leveling.point2 150.0,150.0 # the second probe point (x,y)
leveling-strategy.three-point-leveling.point3 0.0,150.0 # the third probe point (x,y)
leveling-strategy.three-point-leveling.home_first true # home the XY axis before probing
leveling-strategy.three-point-leveling.tolerance 0.03 # the probe tolerance in mm, anything less that this will be ignored, default is 0.03mm
leveling-strategy.three-point-leveling.probe_offsets 0,0,4 # the probe offsets from nozzle, must be x,y,z, default is no offset
leveling-strategy.three-point-leveling.save_plane false # set to true to allow the bed plane to be saved with M500 default is false
leveling-strategy.rectangular-grid.enable true # The strategy must be enabled in the config, as well as the zprobe module.
leveling-strategy.rectangular-grid.x_size 75 # size of bed in the X axis
leveling-strategy.rectangular-grid.y_size 50 # size of bed in the Y axis
leveling-strategy.rectangular-grid.size 7 # The size of the grid, for example, 7 causes a 7x7 grid with 49 points.
# Must be an odd number.
leveling-strategy.rectangular-grid.probe_offsets 0,0,0 # Optional probe offsets from the nozzle or tool head
leveling-strategy.rectangular-grid.save false # If the saved grid is to be loaded on boot then this must be set to true
leveling-strategy.rectangular-grid.initial_height 10 # Optionally an initial_height can be set that tell the intial probe
# where to stop the fast decent before it probes, this should be
# around 5-10mm above the bed

Pause button

pause_button_enable true #

Panel See panel

panel.enable true # set to true to enable the panel code

Example viki2 config for an azteeg miniV2 with IDC cable

panel.lcd ssd1306_oled #t_glcd # viki2 # set type of panel
panel.spi_channel 0 # set spi channel to use P0_18,P0_15 MOSI,SCLK
panel.spi_cs_pin 0.16 # set spi chip select
panel.encoder_a_pin 3.25!^ # encoder pin
panel.encoder_b_pin 3.26!^ # encoder pin
panel.click_button_pin 2.11!^ # click button
panel.a0_pin 2.6 # st7565 needs an a0
panel.contrast 8 # override contrast setting (default is 9)
panel.encoder_resolution 4 # override number of clicks to move 1 item (default is 4)
#panel.button_pause_pin 1.22^ # kill/pause set one of these for the auxilliary button on viki2
#panel.back_button_pin 1.22!^ # back button recommended to use this on EXP1
panel.buzz_pin 1.30 # pin for buzzer on EXP2
panel.red_led_pin 0.26 # pin for red led on viki2 on EXP1
panel.blue_led_pin 1.21 # pin for blue led on viki2 on EXP1
panel.external_sd true # set to true if there is an extrernal sdcard on the panel
panel.external_sd.spi_channel 0 # set spi channel the sdcard is on
panel.external_sd.spi_cs_pin 1.23 # set spi chip select for the sdcard
panel.external_sd.sdcd_pin 1.31!^ # sd detect signal (set to nc if no sdcard detect)
panel.menu_offset 1 # some panels will need 1 here

Example miniviki2 config

#panel.lcd mini_viki2 # set type of panel
#panel.spi_channel 0 # set spi channel to use P0_18,P0_15 MOSI,SCLK
#panel.spi_cs_pin 0.16 # set spi chip select
#panel.encoder_a_pin 3.25!^ # encoder pin
#panel.encoder_b_pin 3.26!^ # encoder pin
#panel.click_button_pin 2.11!^ # click button
#panel.a0_pin 2.6 # st7565 needs an a0
##panel.contrast 18 # override contrast setting (default is 18)
##panel.encoder_resolution 2 # override number of clicks to move 1 item (default is 2)
#panel.menu_offset 1 # here controls how sensitive the menu is. some panels will need 1

panel.alpha_jog_feedrate 6000 # x jogging feedrate in mm/min
panel.beta_jog_feedrate 6000 # y jogging feedrate in mm/min
panel.gamma_jog_feedrate 200 # z jogging feedrate in mm/min

panel.hotend_temperature 185 # temp to set hotend when preheat is selected
panel.T1_temperature 185 # temp to set hotend when preheat is selected
panel.bed_temperature 60 # temp to set bed when preheat is selected

Example of a custom menu entry, which will show up in the Custom entry.

NOTE _ gets converted to space in the menu and commands, | is used to separate multiple commands

custom_menu.power_on.enable true #
custom_menu.power_on.name Power_on #
custom_menu.power_on.command M80 #

custom_menu.power_off.enable true #
custom_menu.power_off.name Power_off #
custom_menu.power_off.command M81 #

RE-ARM specific settings do not change

currentcontrol_module_enable false #
digipot_max_current 2.4 # max current
digipot_factor 106.0 # factor for converting current to digipot value
leds_disable true # disable using leds after config loaded

network settings

network.enable true # enable the ethernet network services
network.webserver.enable true # enable the webserver
network.telnet.enable true # enable the telnet server
network.plan9.enable true # enable the plan9 network filesystem
network.ip_address auto # the IP address
#network.ip_mask # the ip mask
#network.ip_gateway # the gateway address

return_error_on_unhandled_gcode false #

panel.rst_pin 0.17 # added

Please divide your probing speeds by 10 ( for testing purposes ) and try again.

Also uncomment z_acceleration

Still no change, G0 and jogging still work fine, g30 fails. Putting a metal object underneath the induction sensor changed the pitch of the noise and eventually returned a Z offset value

This is a very strange one, first time I see a problem like this.

Would you mind : 

  • Saving your config file
  • Formatting the sd card
  • Pasting to the card the very latest example config file and firmware
  • Only modify strictly what is required to test G30 : steps per millimeters and zprobe module, nothing else
  • Test

OK, I re-downloaded the firmware (apr7build), the example config file, I replaced the pin assignments, set the step/mm, and turned on the network interface. I issued a G30, same thing happens. I tried pulling the probe and max z jumper, still no difference. I enabled the gamma endstop pin, homing works, G30 still does the same thing.

It’s been some days, is there a solution or should I just move on?

Did you actually format the SD card ? Can you try another sd card ? This is really odd behavior it’s like it’s not taking your config into account.

Yes, I actually formatted the card after zeroing all the data, a process that took a long time. There is no change.

Before you ask I took the step of completely redoing every step. That means from a completely blank media, uploading the firmware and completely new example config, minus changes to get the z probe to work. Again the printer moved on it’s axis using manual controls completely fine and only when a g30 command was given responded with the loud lockup noises.

Can you move the Z axis at all after power up? Your config has dual extruders set up, and a gamma driver current setting of 1.0.

The Prusa i3 is a dual Z motor machine, and you’re only putting 500ma into each motor. I had this problem with my Z motors sucking too much power and ended up splitting them up onto separate drivers. Crank up you gamma current to 1.8 and try again.

My Z axis works fine. Again, the only place it has any problems is when running the probing Gcodes.

Is there a fix to this? Please let me know, otherwise I’m just going to have to switch back to Marlin and sell my board. Having Z probing working is important to me and was working perfectly fine before moving to smoothie.

Well it’s working fine for everyone else, so we need to figure out what’s wrong with your setup, but the last person to suggest something, you dismissed them …

Please try cranking up the current on your Z axis, it’s probably not going to fix things but we might learn something useful in the process.

Also can you try doing G30 F20 instead of G30 ?

I am also getting a load buzzing noise when G32 goes run and get -173 in axis axis etc
still will look into this and try and get more specific info for you.