Mini Tablesaws: good for small makers? my experience

A few years ago I got a ‘Mini table Saw’ from Mr Ali’s express. Similar to the ones you can find here


It came with a chunky and (so far) reliable 9->24 adjustable power supply and a bunch of accessories:

I’ve used it quite a bit now; mostly for cutting pieces for boxes and rough sizing prior to laser cutting. so here are my thoughts:

Build-wise it is just fine; simple but strong; all pressed steel, sturdy bearing mount, a 775 series 24v dc motor with a belt and ‘loosen the motor mount and slide’ adjustment. The simple guide and guards it came with are OK, but only for simple and small jobs.

The big negative is the lack of adjustable blade height; and I’d recommend going for a more expensive machine with some sort of blade adjustment if you can.

I have made some ?sensible? improvements; firstly I have enclosed the dangerously open blade chamber and motor electrics in some acrylic (which I cut on the machine itself, of course.) There is a magnetically closing hatch for the blade chamber, and I fitted a reversing switch to the motor. There is a attachment point for my ‘shop vac’ that somewhat helps with dust collection.

I made a base plate that the unit sits securely on, and is easier to clamp to my workbench. It has a rest for the sanding wheel, and accommodates the drill too. The flexible drive drill is really useful for some jobs, but spun the wrong way until I added the reversing switch :wink:

I also made a saddle for it, running in the slot for the original ‘guide’. I put some effort into this, the ends are laser cut to shape and there is a t-nut slot for the clamps, thumb guard, and big scary warnings.

  • It also has a removable ‘lifter plate’ that goes underneath it and reduces the cut height to something more sensible for most jobs

I have used this for some large jobs too, I took the photos above after cutting some big lengths of inch-thick mdf.

I’ve also cut aluminium sections to length (using the wood blade on slow speed…) and quite a bit of PCB too, which I use the cutting disks for. And a good face mask.

Negatives;

  1. It is hard to find blades other than wood working ones in this size.
  2. Has definite limits; size wise and power, it is fast with that motor but doesnt have huge torque.
  3. Tablesaws scare the ***p out of me… I give this a lot of respect once the blade is spinning.
7 Likes

The best advice I ever got in shop class was that before throwing a power switch, softly count to 10 under your breath on your fingers, considering all the forces involved and all the possible ways the cut could go wrong and the result of each, and remind oneself that one wants to be able to repeat that count when the power switch is turned off.

That said, when I needed a small tablesaw, I went in a very different direction:

5 Likes

I have an old Black and Decker 18V battery circular saw that I’ve been wanting to make into a small table saw. I will document it when I get around to actually doing it!

2 Likes

Requesting banana for scale :banana::grin:

3 Likes


Best I can do right now.. and my cat was annoyed that I played with his favorite toy..

4 Likes

You made some nice additions and upgrades to that. Your sled is great, particularly being able to raise it up so there’s less blade stick out when needed.

Side note: I immediately cringed when I saw their product photo with the blade on backwards. Ack. :see_no_evil_monkey:

1 Like