Makerspace Laser Room Sign

At my local maker space (Cape Fear Makers Guild) we have a brand new 60W Omtech CO2 laser. I’ve been doing projects that I hope will inspire members on things that you can do with a laser machine.

I decided that the room housing the laser need a sign signifying that it was the Laser Room!

The base of the plaque was cut from 1/4" birch plywood and stained blue. Then sealed the wood with several coats of a clear spray.

I was planning to use keyhole hangers to mount the plaque so I did some deep engraves on the back to recess the hangers.

The round things in the corners are suppose to be faux rivets. I laser cut some round blanks from 1/4" plywood and then turned them into half sphere using my Dremel rotary tool as detailed in this post. Finished these with a clear spray.

The top layer was engraved and cut from 1/8" birch plywood that had been previously sealed with clear spray and masked.
I used spay paint to color the engravings so I first sealed the engraved areas with a generous coating of clear sealer. This will help prevent bleed when I spay the color.
After the clear coat had dried I masked off the laser beam part and sprayed the lettering with a flat black spray. When spaying the color I am keeping the can 6-7 inches from the work pieces and doing multiple light coats. This is done to also help prevent bleed.
I rotate the work piece 90deg between coats to ensure all areas of the engraving are reached.
I then wrapped masking around the lettering and sprayed the rest with a gloss red spay paint. Also sprayed the edges (note the back of the top layer was also masked prior to cutting so I didn’t have to worry about getting paint on the back and that interfering with the later glue up.)

After letting the paint dry overnight I removed all the masking. Glued everything together with some E6000 glue and some spring clamps.

With the deep recess for the keyhole hangers I didn’t have enough thickness to use screws to secure the hangers. So I used a 2 part epoxy glue

Love how it turned out,

To make hole placement easy for the mounting screws, I laser cut a cardboard template with the hole locations cut in the template. This made it easy to level the template and then mark the wall with a pencil through the holes.

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This is amazing - love the design (the laser beam effect is very cool). That’s a great idea about using the cardboard template to measure on the wall & get everything lined up. I’ll have to explore keyhole hangers.

Love the photo with all the clamps “pitching in” :slight_smile:

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You can never have too many clamps, can you?

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Too many clamps? Never! :grin:

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A little video clip of my sign and panning into the laser room at the maker space.

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Yes… You can… :grin: And you can have too much glue as well - I wonder how many bottles of PVA glue have ended up being wiped or chiselled away from the ooze line in joints?

My favourite is long boards glued together and then brad nailed with the nails set 1 in apart.

Never mind - love the Laser Room sign - I have a friend who used their laser to make name plates for the desk of his friends at the office. Cup some veneers to make inlayed designs as well.

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