Built a water chiller for CO2 laser

I wanted to find a cheep option to keep my 50w co2 laser cool. I decided to try using a fridge. I stripped it down being carful not to break any pipes. I then bent the evaporator and put it in an insulated tub. Then arranged the condenser so it was all together. I turned it on and after 30 mins the water went from 24deg to 11deg. I the tested it with the pump running and it still worked. Then the big test, I waited until the water was 14deg then ran the laser, small jobs at first. Then I tried a 20 min job.it kept cool not going above 17deg. I have fitted a thermostat to turn the fridge pump on when it goes above 14deg, with a 3 min delay between switching the pump on and off so not to damage the pump. It’s been working so well for days now. I wanted to share as I no it can be expensive getting decent coolers.




I know it looks a bit messy but the plan is to build another one taking a lot more time bending the pipes and making covers.

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I also wanted a create a cheap solution to keep my 40w laser cool as the cost of a commercial chiller is more than I paid for my K40 and alternative solutions do not work. I had started with my normal bucket with two radiators in the water alongside my pump.
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I then hit on the idea of putting the bucket in a second-hand worktop freezer.


I ran the two tubes through the side of the freezer and 3D printed a backing plate to hold the plumbing which included a tee piece for the temperature sensor and a flow sensor to switch off the laser if the pump were to fail.
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Like with you, it worked and cooled the water to sub 10 degrees with the freezer on, but I was concerned that when the outside temperature is cold it might stay too cold even with the freezer off. I need not have worried as my pump is a large submersible type I inherited with the K40 and it will heat the water when the freezer is off so I bought a thermostatic controller, set it to 18 degrees and bingo, I can keep a stable temperature that cost me around $50 which allows me to do all the cutting I need to do.

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