Adjusting the stickiness of PEI
(scroll down for tl;dr)
Quick Intro:
PEI is awesome, if you are even slightly unsatisfied with your current build surface give it a go. Unlike many print surfaces, its extremely hard and resistant to damage (I’ve even nozzle scraped a few times and there’s no damage!). This means it has almost the longevity of glass and yet it sticks to PLA and ABS without the need for glue, tape, hairspray, etc. End result - a clean maintenance free surface!
My Experience:
However when I tied it I was baffled… Most people were saying “it sticks too hard” and yet for me, although it was holding the PLA prints in place it wasn’t even sticking well enough to prevent curling (see image below)?
Searching For A Solution:
I scoured the forums and tried all the common suggestions from PEI users; “clean it thoroughly with isopropyl alcohol”, “print closer to the bed”, “increase the bed temperature”, “sand it down with 1000 grit paper” - None of them worked, not even slightly. I even found a couple of other people with the same problem as me but alas, no answer.
Eureka!:
Then it suddenly occurred to me…
People often said to remove the prints you must make sure the PEI is cold because when its warm its too sticky to get the prints off. It seems logical that this could mean the reason PEI works is because it gets stickier near its glass transition temperature which is 217c. Whilst that’s nowhere near the bed temperature, it is suspiciously close to the nozzle temperature for PLA and less than the nozzle temperature for ABS (which sticks harder to PEI than PLA).
So that’s why I was having problems!
At 185c the PLA I was using was at a slightly lower temp than average! I changed the first layer temp to 200c, bingo it stuck perfectly!
tl;dr:
I still have some experimenting to do but so far it seems the stickyness of PEI is directly related to the first layer nozzle temp. If you want your print to stick harder, turn up the temp. Finding it too difficult to remove? Turn it down a notch…
I’ve not seen anyone else talk about PEI adhesion in relation to nozzle temp, so hopefully this will help other people who had similar problems to me and also help others who are successfully using PEI to dial it in better.